Solutions / Packaging Machines

Premade Pouch Filling Machine

Maximize production efficiency and significantly increase packaging output with our premade pouch-filling machine.

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We offer industry-leading technology in automated bagging solutions for premade pouches with our advanced automatic premade pouch-filling machine.

We have solutions for low-production to high-speed bagging machines. Our premade pouch machines can open, fill and seal a wide range of zipper and non-zipper bags and pillows (3-side or 4-side seal) or stand-up pouches (SUP, SURP, DOY). 

All can be integrated with our Linear Net Weigher, Multihead Weigher for dry products, Servo Auger for powders, and Filling systems for liquids.

Plan IT Packaging Introduction - Video
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EcoBagger
EcoBagger
EcoBagger
EcoBagger
EcoBagger
EcoBagger

Low Production Pre-made Pouch Packaging Machine

Our new Neptune EcoBagger has speeds up to 20 cycles per minute (1200 per hour). This bagger can carry up to 13.7” wide bags. It’s compact, fully servo, and easy to use—optional automatic servo bag width change. It maintains the build quality of larger machines! 

In addition, it can be equipped with a horizontal bag magazine for easy pouch loading, an automatic zipper opening device, gas flush, a bag shaker at the fill station for product leveling, and an inkjet printer for lot code and best-before-date printing.

Partner with us now with our ECOBAGGER™, and you’ll be able to take advantage of our TRADE-IN program with our higher-production premade pouch packaging machine.

  • ECOBAGGER™ Mini (70 – 180mm/2.75″ – 7.1″ wide bags)
  • ECOBAGGER™ 2600 (100mm – 260mm/3.94″ – 10.24″ wide bags)
  • ECOBAGGER™ 3200 (150 – 320mm/5.9″ – 12.6″ wide bags)
  • ECOBAGGER 2220 HS – high speed (100mm-200mm/3.94” – 8” wide bag)

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EcoBagger
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EcoBagger
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Rotobagger Machine
Rotobagger Machine
Rotobagger Machine

Mid-Level Production ROTARY Premade Pouch-Filling Machines

Our ROTOBAGGER™ Premade Pouch Machine is ideal for mid-level speeds and high production in 24/7 environments. This machine is capable of packaging between 30-60 bags per minute. It is easy to use and comes equipped with a horizontal bag magazine for easy pouch loading, automatic servo changeover for different bag widths as well as optional automatic zipper opening device, gas flush, bag shaker at the fill station for product leveling, and inkjet printer for lot code and best before date printing.

  • ROTOBAGGER™ 1900 (90 – 190mm/3.54″ – 7.48″ wide bags)
  • ROTOBAGGER™ 2100 (100 – 210mm/3.93″ – 8.27″ wide bags)
  • ROTOBAGGER™ 2700 (140 – 270mm/5.51″ – 10.63″ wide bags)
  • ROTOBAGGER™ 3300 (200 – 330mm/7.87″ – 13″ wide bags)

Machine
Videos

Neptune RotoBagger Machine
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  • The user-friendly premade bag packaging machine is easily operated, featuring a 10” PLC control system seamlessly integrated with a built-in touch screen and electric control system.
  • Automatic checking — no pouch or open error, fill, or seal. The bag can be used again to avoid wasting packing and raw materials.
  • Uses sealed bearings. No oil is required.
  • Uses a no-oil vacuum pump to avoid polluting the production environment
  • Positive bag opening system with suction and air blast. While the suction cups pull open the bottom of the pouch/bag, the windpipe releases air to open the bag fully to the bottom to avoid the material overflowing if it is not opened.
  • The premade pouch bagging packaging machines ensure low packing material loss by utilizing a preformed bag. The machine guarantees a perfect bag pattern with high-quality standards, while its sealing system maintains consistent pressure and cooling time to achieve seal integrity.
  • Stainless steel frame, with an elegant appearance by top grade and stable operation — the product contact parts are adopted using sus304 stainless steel to ensure sanitation and safety and meet the GMP standard.
  • Integrate with multi-head weigher, screw feeder & screw conveyor, bottle filling machine, and Z-shaped Bucket Elevator in automatic line.
  • Safety device — Machine stop at the abnormal air pressure, heater disconnection alarm

OPTIONAL: Horizontal conveyor style is employed in a premade pouch packaging machine for bag presentation, where a loading belt facilitates holding a larger quantity of bags than a hopper. Feeding the bags to the pickup device allows for the utilization of thinner bag structures (if the application permits), resulting in greater yield on your packaging material.

OPTIONAL: The width of the bags can be adjusted by an electrical motor. Press the control button to adjust the clips’ width and ease of operation to save time. 

Capacity (pouches/min)30-60
Pouch size Neptune 8ST-210 Width: 100mm-210mm Length: 100-300mmNeptune 8ST-270 Width: 140mm-270mm Length: 100-380mmNeptune 8ST-400 Width: 270mm-400mm Length: 300-500mm
Filling weightUp to 5KG, depending on the models
Sealing methodHeat seal
Electric power30 amps
Use power220V±10% 3-phase 60Hz
Compressed air5-8kgf/cm² 0.3m³/min
Machine weight1200kg
Pouch styleFlat pouch/Back sealing pouch/Stand up pouch/Special pouch/Zipper pouch
Machine sizeL 2780*W 2180*H 1420
Applicable industryFood, condiments, beverages, daily chemicals, agrochemical seeds, medicine, and other industries

High-Speed Production Premade Pouch Packaging Machines

RotoDuplex (up to 190mm/7.48″ wide bags)

It is ideal for high-speed applications and high-production 24/7 environments. This packaging machine can package 70-90 bags per minute. 

It is easy to use and equipped with a horizontal bag magazine for easy pouch loading, automatic servo changeover for different bag widths, and optional automatic zipper opening device, gas flush, bag shaker at the fill station for product leveling and inkjet printer for lot code and best before date.

Capacity (pouches/min)70-90
Pouch size Neptune-16ST-140: Width : 80mm-140mm, Length : 100mm-300mmNeptune-16ST-190: Width : 100mm-190mm, Length : 100mm-300m
Filling weightMAX 500g
Sealing methodHeat seal
Electric power30amps
Use power220V±10% 3-phase 60Hz
Compressed air5-8kgf/cm² 0.3m³/min
Machine weight1600kg
Pouch styleFlat pouch/Back sealing pouch/Stand up pouch/Special pouch/Zipper pouch
Machine sizeL 2780*W 2180*H 1420
Applicable industryFood, condiments, beverages, daily chemicals, agrochemical seeds, medicine, and other industries

Neptune Duplex (up to 240mm/9.45″ wide bags) for high speed and wide pouches

It is ideal for high speed, wide pouch applications, and high production 24/7 environments. It can package 70-100 bags per minute with up to 240mm/9.45″ wide bags. 

The machine is easy to use and comes equipped with a horizontal bag magazine for easy pouch loading and an optional automatic zipper opening device, gas flush, bag shaker at the fill station for product leveling, and inkjet printer for lot code and best-before-date printing.

Neptune — Fully Automatic Premade Pouch Packaging Machine

Neptune Series is designed for automatically opening, filling, and sealing pre-made pouches, which can operate on a variety of bag styles, including 3 or 4-sealed pillow pouches, stand-up bags, gusseted pouches and quad-sealed, box pouch bags with zipper or without. 

We offer speeds from 30-120 bags per minute with our Simplex, Duplex, and Triplex Packaging Machines with capability up to 350mm (13.7”) wide bags.

  • Full servo motion control system
  • 10” HMI LCD touch control operational system
  • Servo-controlled pouch opening system with vacuum
  • Working with various dimensions of pouches
  • The premade pouch-filling machine features heavy-duty construction, ensuring durability and reliability in its operation
  • Servo-controlled pouch stretching system
  • Servo-controlled pouch opening control system
  • No bag, no filling system
  • Pouch feeding system
  • Stainless steel machine body
  • Allen Bradley Controls

Optional 

  • Zipper opening system
  • Gas flushing system
  • Printer Connection system
Pouch WidthPouch LengthOperational Speed
Min. 80mmMin. 100 mmSingle: Max. 55 bpm
Max. 320mmMax. 420 mmDuplex: Max. 110 bpm
Triple: Max: 150 bpm

PRE-MADE POUCH BAgging
PACKAGING Video Archive

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Sustainability

Plan It Packaging machines are designed so that the production process involves minimal environmental impact:

Energy consumption is reduced to a minimum

The waste materials are minimized

Compatibility with the use of recycled materials